project brief
This project involved the electrical installation works required to support the development of a new cardboard carton manufacturing cell within an active production facility. The scope focused on delivering reliable, high-capacity power distribution and effective lighting to support specialist manufacturing equipment and associated processes. All works were carried out with consideration for operational continuity, safety, and future flexibility within the production area.
category
client
Smufit Kappa
start date
2023
end date
2024


innovative process
The challenge
Installing new electrical infrastructure within a live manufacturing environment presents a number of challenges, particularly where high-load equipment and tight production schedules are involved. The new manufacturing cell required a dedicated panel board capable of supporting significant electrical demand, while ensuring compatibility with the site’s existing power distribution network. In addition, the manufacturing process demanded flexible auxiliary power supplies to support a range of equipment configurations and future changes. Lighting was also a key consideration, with the production area requiring consistent, high-level illumination to support safe and efficient working practices. The challenge was to deliver a solution that balanced performance, compliance, and long-term adaptability.
project goals
The overall goal of the project was to provide a robust and scalable electrical installation that supported the efficient operation of the new manufacturing cell. This included ensuring sufficient capacity for high-load equipment, flexibility for auxiliary supplies, and improved visibility and safety through modern lighting solutions.
the result
The project was delivered successfully, providing the client with a dependable electrical infrastructure tailored to the needs of the new manufacturing cell. The 630A panel board delivers sufficient capacity and resilience, while the auxiliary power supplies allow for flexible equipment layout and future expansion. The LED high-bay lighting has enhanced visibility across the production area, improving safety and productivity. The completed installation supports efficient manufacturing operations and provides a solid foundation for ongoing growth and development.
recent Case studies
High-capacity power and lighting installed to support expanded production.




